How I Got a Bigger Battery for My Nissan LEAF…for Free

Unlike the lithium-ion batteries in Teslas and some other electric vehicles, Nissan chose a cheaper, easier to manufacture battery for the LEAF that does not have a thermal management system. These batteries worked okay in cooler climates, but they often degraded quickly in hot climates such as Texas.

Anticipating this problem to some extent, Nissan conveniently added a battery degradation meter on the dashboard. It shows how much of the original capacity the battery still retains. LEAF owners watch that bar very carefully. As the battery loses capacity, the 12 bars gradually disappear. Once the meter gets down to 8 bars, if you’re still within the time and mileage specified in the warranty, Nissan promises to repair or replace the battery at no charge. For my 2016 LEAF SL with the 30 kWh battery, the warranty was good for 8 years or 100,000 miles.

I lost my fourth bar after 42,682 miles and less than four years, all spent in the Dallas-Fort Worth area where summer highs top 100 degrees several days each year. On Day 1, I had maybe 107 miles of range when fully charged. By the end, the real-world range had dropped to 65-75 miles, a drop of 30-40 percent. I lost a bar about every 10,000 miles. For comparison, after about 36,000 miles, my Tesla Model 3 has lost maybe 4-5 percent of its original range, thanks to the thermal management system.

LEAF Instrument Panel

The meter on the far right shows battery degradation (8 bars out of 12). The larger meter to its left shows the current state of charge (full) and estimated range (80).

Excited to get a new battery but a little worried about whether the Nissan dealer would cooperate or turn this into a giant hassle, I took the car to Don Davis Nissan in Arlington. They kept it for a few days to run some diagnostics. I was disappointed but not surprised to find that neither of the two service advisors actually knew much about the LEAF or understood the battery degradation issue. Even the “certified LEAF technician” didn’t understand the degradation meter. I quietly hoped that this particular tech would NOT be the one who installed my new battery.

Finally they realized that yes, there are indeed only eight capacity bars left and I did qualify for a new battery. Then Nissan corporate approved it and ordered it for the dealer. Woohoo! It arrived at Don Davis a few days later, much earlier than expected. They took a day to install and charge it. So I got a brand-new battery for free. But that’s not the best part.

Nissan no longer replaces the 30 kWh battery with the same 30 kWh battery for these warranty claims. Instead, they install a 40 kWh battery. So I got an even bigger battery for free. Officially it’s 10 kWh bigger, but range increase is even higher than I’d expected. Right now my effective range seems to be 155-165 miles! Compared to the old and busted battery, the new one has more than doubled our effective range.

New battery shows all 12 bars and greatly improved range

In my one-year update on the LEAF back in 2017, I came down pretty hard on Nissan about the battery degradation issue. The LEAF was a good car with a big flaw, at least for drivers in hot climates. Yet despite my frustrations and fears, I must praise and thank Nissan corporate for not only honoring the warranty, but actually giving me a better replacement battery than they had promised. Going from 75 miles of range to over 150 is a game changer and makes the car much more usable. Thank you, Nissan.

Finally, for my LeafSpy friends, here are some of my stats by the end of the old 30 kWh battery with 8 bars and for the new 40 kWh battery with 12 bars:

Data Point 30 kWh (8 bars) 40 kWh (12 bars)
AHr 51.79 838.86
SOH 65.16% 99.71%
V 378.30 402.66
Hx 32.72% 280.00%
QC 6 6
L1/L2 1111 1117